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Quality Assurance

Our company firmly believes that in this competitive market, the quality of products or services is the discriminator. Keeping this in mind, we use the best raw material to manufacture our and that are sent for a stringent quality test  as in coming,during process and after their production .We have a appointed a team of expert quality checkers, who with the assistance of the best quality testing instruments, check the quality of our offered  Grey Iron Castings, SG Iron Castings, Grid Casting, Cover Casting,  Cylinder Head Casting, Vessel Casting, Silencer Casting, Housing Casting, etc. Moreover, they inspect the quality under several parameters set by the industry.

INSPECTION & TESTING: 

Incoming

Spectrometer

Binder & Sand testing

Sieve analysis

Shell sand testing equipments

In-process

Spectrometer

Ultrasound Testing

Pyrometer-contact & contactless

Endoscopy

Weighment

Magnetic Particle Testing

Tensile Testing

Impact Test

Finished product

Dimensional inspection equipment

Radiography (outsourced)

Other Facilities:

  • Melting Facilities
  • Shell moulding & Core Facilities
  • Moulding facilities
  • Shot Blasting & Fettling facilities
  • Heat Treatment faciities
  • General & Material Handlig Facilities

    Product Range

    We are a manufacturer, supplier and trader of the following products:

    • Grey Iron Castings
    • SG Iron Castings
    • Grid Casting
    • Cover Casting
    • Cylinder Head Casting
    • Vessel Casting
    • Silencer Casting
    • Housing Casting, Pump Housing Casting
    • Bearing Bracket Casting
    • Multiduct Casting
    • Inner Head Casting
    • Cylinder Casting
    • Front Axle Casting
    • Flywheel Casting
    • Body Valve Casting
    • Stretch blow, Ejector & Upper movable plate

    Our Esteemed Customers

    • SIEMENS INDIA PVT LTD
    • ACME TOOLS
    • ASB INTERNATIONAL PVT. LTD.
    • APEX TOOLS
    • JASH ENGINEERING
    • ALPHA DIES & PATTERN
    • ATLAS COPCO
    • PINNACLE DIES & MOULDS
    • RIETER INDIA PVT. LTD.
    • MUDRA DIES & PATTERN
    • LUBRICARE
    • SANKALP TECHNOLOGIES
    • GHATGE PATIL INDUSTIES LTD
    • AKHILESH DIES & MOULDS
    • ELECTROPNEUMATICS
    • LODE STAR QUALITY
    • KELSON ENGINEERING & FABRICATORS
    • MAHABAL METALS
    • MARVELOUS METALS PVT LTD
    Infrastructure

    We are able to carry our business activities in a smooth flow owing to our state-of-the-infrastructural set up, which spreads over an extensive area. The entire area is equipped with modern facilities and has been segregated into several functional departments. Some of the areas include  manufacturing unit, process quality,final quality system,finish and dispatch packaging and more. In order to maintain proper co-ordination among all the divisions, we have assigned departmental heads. Further, we have installed our manufacturing unit with latest machines and equipment that are known for their bulk output in less time. Samarth Foundry Services has associated with reputed pattern shops in the area.

    Facilities

    Pattern Making

    Spectrometer

    Solidification Simulation RWP Germany

    CPMT

    Sand Reclamation Mechanical & Thermal Sand reclamation.

    Metallurgy technology

    Continuous Mixer

    Microscope with image analyzer.

    Shell Core Shooters

    Dimensional Inspection.

    S.G. Iron Treatment

    UTM –Tensile Testing Machine

    Metal Pouring from Laddle to Mould Box.

    Impact Testing Machine

    Metal pouring in to mould.

    Endoscopy Testing.

    The Casting Geometry in Win Cast Film showing hot Spots 28 element

    Shot Blasting –

    Heat Treatment Furnace

    Hanger type

    Facilities in Foundry

    Pattern Making : Samarth Foundry Services has
    associated with reputed pattern shops in the area.

    Solidification Simulation:
    RWP Germany

    Sand Reclamation: Mechanical & Thermal Sand
    reclamation.

            Melting Facilities

    Sr.No

    EQUIPMENT

    MAKE

    CAPACITY

    1

    Melting Furnace

    Electrotherm

    350 KW

    Two pot 500 Kg & 750 Kg

    2

    S G Iron Treatment Laddle

    Kelson

    300 Kg Treatment

    3

    Pouring Laddles

    OM- Technology

    40 Kg to 500 Kg

    4

    Temperature

    Measuring - Pyrometers

    Suyash Make


    5

    Weighing Balance

    Seico

    150 Kg & 500 Kg

    6

    Mono Rail Material Scrap Handling

    Crane

    Indef

    500 Kg Hoist

    7

    Cooling Tower

    Himgiri

    400 LPM

                                   Shell Molding and Core Facilities

    Sr.No

    EQUIPMENT

    MAKE

    CAPACITY

    1

    Shell Molding Machine

    Susha

    30 Kw - Pat Size 450 X 600

    2

    Core shooter

    Susha

    12 Kw - Pt Size 380 X 300

    3

    Core shooter

    Shri Ram

    9 Kw - Pt Size 400 x250

    4

    Core shooter

    Sumangal

    24 Kw- 600 X 450

    5

    Core Oven

    OM- Technology

    36 Kw

    6

    Mold Heater

    Susha

    Pneumatic 600x500

    7

    Core Shooter

    NAVDIS Engineers

    FAVB -600 X400 mm

             Moulding Facilties

    Sr.No

    EQUIPMENT

    MAKE

    CAPACITY

    1

    Sand Mixer cum Coater

    Sumangal

    200 Kg

    2

    Sand Mixer

    Sumangal

    200 Kg

    3

    Sand Mixer

    Sumangal

    50 Kg

    4

    Sand Mixer

    Sumangal

    2T Per Hr

    5

    Knock-out Machine

    Sumangal

    500 Kg

    6

    Sand Reclamation

    Dhanaprakash

    3T Per Hr

    7

    Mold Heater

    Sumangal

    Working on LPG

    8

    Bench Pneumatic Rammer

    Chicago Pneumatic

    487 mm CP -4711 LYRA

    9

    Bench Pneumatic Rammer

    Chicago Pneumatic

    1156 mm CP- 4003 LYRA

    10

    Molding Boxes of Various Sizes

    In – House

    16 x 18 to 36 x 36

    11

    Pin Lift Machine

    OM – Technology

    2 No’s – Suitable up to

    24’x24’

    12

    Continuous Mixer

    Omega

    5 T per Hour

    13

    Vibrating Table

    Omega

    1200 x 900

    14

    Loop Line for Mold Handling



                                 Shot Blasting and Fettling Facilities

    Sr.No

    EQUIPMENT

    MAKE

    CAPACITY

    1

    Shot Blasting Machine

    Shri Abhiram

    300 Kg Double Door Hanger

    Type

    2

    DC welding Machine – Rectifier

    General Transformer

    2 no’s – 600 Amps

    3

    Welding Machine – Rectifier

    Bharat

    1 no – 400 Amps

    4

    Swing Frame Grinders

    In – House Built

    2 no’s – 7.5 Hp

    5

    Angular Grinder

    Hitachi, Kenex

    7” Dia – 3nos;4’ Dia- 6 no’s

    6

    Pencil Grinder

    Kenex

    2 No’s

    7

    Straight Grinder

    Kenex

    1 No’s

    8

    Pedestal Grinder

    Kelson

    16 “Wheel Dia

    9

    Pneumatic Chipper

    Chicago Pneumatic

    CP – 4123

                                            Heat Treatment Facilities 

    Sr.No

    EQUIPMENT

    MAKE

    CAPACITY

    1

    Bogie – Type Oil Fired

    Konark

    1.5 T batch type capacity

    2

    Water Quenching tank

    In – House

    30000 litters

    3

    24 Kw Electric furnace

    Konark


    4

    Bogie – Type Oil Fired


    1.5 T

    5

    Bogie – Type Electric Tempering


    1.5 T




      SAMARTH FOUNDRY SERVICES (P) LTD.
      Plot No. D-27, Shri Lakshmi Co-Operative Industrial Estate, Hatkanangale, Kolhapur - 416109, Maharashtra, India
      Phone :91-230-2366253
      Fax :91-230-2366253
      Mr. Sanjay Karkhanis (DIRECTOR )
      Mobile :+919822014783
         Call Me Free Offline Send SMS Send Inquiry


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